Manufacturing Process
From tech pack to finished product: Our complete cut and sew manufacturing process.
Complete Production Workflow
Every order follows a structured production process with quality checkpoints at each stage. We maintain transparency throughout, keeping you informed of progress.
Tech Pack Review & Sampling
We begin by thoroughly reviewing your tech pack, including design specifications, measurements, fabrics, and any special requirements. We then produce samples for your approval before proceeding to bulk production. This ensures we understand your exact requirements.
- Tech pack analysis and clarifications
- Fabric sourcing and GSM verification
- Sample production and fit adjustments
- Final sample approval before bulk order
Pattern Making & Cutting
Our experienced pattern makers create accurate patterns based on your approved specifications. Fabric is then spread and cut with precision using industrial cutting equipment. We maintain strict quality control on fabric quality and cutting accuracy.
- Professional pattern making and grading
- Fabric inspection and preparation
- Industrial spreading and cutting
- Cut piece inspection and bundling
Sewing & Assembly
Skilled operators assemble garments using industrial sewing machines. Each workstation focuses on specific operations for efficiency and consistency. We follow your construction specifications precisely, from seam types to stitch counts.
- Industrial sewing machine operations
- Quality checks at each sewing stage
- Overlay and flatlock capabilities
- Specialized equipment for different garment types
Printing, Embroidery & Finishing
We offer comprehensive customization services including screen printing, DTG printing, embroidery, applique, and various washing effects. Your brand elements are applied according to your placement specifications. Washing and finishing processes add desired effects and softness.
- Screen printing and digital printing
- Embroidery and applique application
- Washing processes (stone, acid, vintage effects)
- Heat pressing and other finishing techniques
Quality Control & Inspection
Every garment undergoes thorough quality inspection. We check measurements, stitching quality, print/embroidery placement, fabric defects, and overall construction. Only garments that meet specifications proceed to packaging. Defective items are repaired or reproduced.
- Individual garment measurement checks
- Stitching and construction inspection
- Print and embroidery quality verification
- Final approval before packaging
Labeling, Packaging & Export
Approved garments receive your custom neck labels, care labels, and hang tags. Items are folded and packed in poly bags or your specified packaging. We prepare complete export documentation and coordinate shipping to your destination. Our logistics team ensures proper customs compliance.
- Custom label and hang tag application
- Individual poly bag packaging
- Master carton packing with labeling
- Export documentation and shipping coordination
Manufacturing Capabilities
Comprehensive services and options available throughout the production process.
Fabric Options
- 100% cotton (various GSM: 150-400)
- Cotton-polyester blends
- French terry and fleece
- Denim (10-14 oz, stretch options)
- Technical and performance fabrics
Customization Services
- Screen printing & DTG printing
- Embroidery & applique
- Puff print & specialty prints
- Washing effects & distressing
- Custom labels & packaging
Quality Checkpoints
- Fabric inspection upon arrival
- Cut piece verification
- In-line sewing quality checks
- Post-production inspection
- Final QC before packaging