Polo Shirt Manufacturer in Turkey
Brosan Textile is a professional polo shirt manufacturer in Istanbul, Turkey, specializing in pique polo shirts, performance polos, and custom embroidered polo shirts for brands worldwide. We provide complete OEM and ODM polo shirt production with private label services.
Professional Polo Shirt Manufacturing
As a factory-direct polo shirt manufacturer, we produce premium quality polo shirts for corporate wear, sportswear brands, fashion labels, and promotional clothing companies. Our facility in Istanbul handles every aspect of polo shirt production from fabric sourcing through finished garment packaging.
We manufacture various polo shirt styles including classic fit polos with flat knit collars, modern slim fit polos, performance athletic polos with moisture-wicking fabrics, long sleeve polo shirts, polo dresses for women, and fashion-forward polos with unique design elements. Each style can be fully customized with embroidery, printing, and branded details.
Fabric Options for Polo Shirts
Fabric selection significantly impacts the polo shirt's appearance, feel, and durability. We work with premium textile suppliers to offer various fabric options:
- Pique Cotton (180-220 GSM): Classic honeycomb texture provides breathability and structure. Ideal for corporate polo shirts and casual wear. Available in single pique and double pique constructions.
- Jersey Cotton (160-200 GSM): Smooth surface with excellent drape. Lighter weight for comfort. Popular for fashion polo shirts and softer hand feel.
- Cotton-Polyester Blends: 65/35 or 50/50 ratios offer enhanced durability, wrinkle resistance, better color retention, and lower shrinkage. Ideal for workwear and uniforms.
- Performance Fabrics: Technical materials with moisture-wicking properties, UV protection, anti-microbial treatments, and quick-dry finishes. Perfect for athletic and activewear polo shirts.
Embroidery and Customization
Polo shirts are ideal for branded embroidery, and we offer comprehensive embroidery services:
Embroidery Placements: Left chest logo embroidery is the most common placement for corporate and brand identity. We also offer right chest placement, sleeve embroidery, back yoke or full back embroidery, collar embroidery for subtle branding, and pocket embroidery if pockets are included.
Embroidery Techniques: We provide flat embroidery for clean professional looks, 3D puff embroidery for raised effects, applique with embroidery for larger designs, chain stitch for decorative elements, and multi-color embroidery up to 12 colors for complex logos.
Quality Standards: Our embroidery department ensures proper backing usage to prevent puckering, correct tension settings for different fabrics, thread quality matching color standards, and final inspection of all embroidered polos for consistency.
Collar and Placket Construction
The collar and placket are defining features of polo shirt quality:
Collar Styles: Classic flat knit collars with matching fabric or contrast tipping stripes for visual interest. Ribbed collars for better shape retention. Self-fabric collars for fashion applications. Engineered collars with structured interlining for formal corporate wear.
Placket Options: Standard 2-button plackets for casual styles. 3-button plackets for slightly longer coverage. 4-button plackets for fashion-forward designs. Hidden plackets for clean aesthetics. Button-through plackets extending to hem for alternative styling.
Button Selection: We offer standard buttons in various colors, branded buttons with engraved logos, contrasting button colors for design interest, and quality button attachment with reinforcement for durability.
Private Label Services
Transform polo shirts into your branded products with complete private label services:
- Woven labels sewn into the neck seam with your brand name and care instructions
- Printed labels as cost-effective alternatives for internal branding
- Custom hang tags in various sizes showcasing your brand identity
- Individual poly bag packaging with printed branding
- Custom boxes for retail presentation or corporate gifting
- Size stickers and composition labels meeting international standards
- Barcode labels for retail distribution
Quality Control Process
Polo shirt quality depends on attention to detail throughout production:
Fabric Inspection: All fabrics are inspected for weight consistency, color accuracy against approved samples, texture and hand feel assessment, and defect identification. Pique fabrics specifically checked for honeycomb texture uniformity.
Construction Quality: Special attention to collar construction and attachment for proper lay and shape retention. Placket alignment and button placement accuracy. Sleeve setting for comfortable armhole. Side seam straightness and hem quality. Reinforcement at stress points.
Final Inspection: Each polo shirt undergoes measurement verification, collar and placket inspection, embroidery or print quality check, button security testing, overall appearance assessment, and packaging inspection before shipment approval.
MOQ and Order Information
Minimum Order Quantity: Our standard MOQ is 150 pieces per color per model. This quantity ensures efficient production setup while maintaining quality and competitive pricing. For polo shirts in white, black, and navy, you would order 150 pieces per color (450 total pieces).
Mixed size ratios are standard. A typical 150-piece order might distribute as: XS (10), S (30), M (45), L (40), XL (20), XXL (5). We adjust ratios based on your market requirements and historical sales data.
Production Timeline
Understanding production timelines helps with planning and inventory management:
- Initial Samples: 7-10 days from tech pack submission
- Fit Corrections: 5-7 days per revision if needed
- Pre-Production Sample: 5-7 days in final fabrics and trims
- Bulk Production: 25-35 days from deposit and order confirmation
- Total Timeline: 6-8 weeks from sampling to ready-to-ship
Why Turkey for Polo Shirt Manufacturing
Turkey offers significant advantages for polo shirt production:
Textile Heritage: Turkey's long history in textile manufacturing ensures skilled workforce, sophisticated fabric production capabilities, and quality control standards. Turkish pique fabrics are recognized globally for quality.
Strategic Location: Positioned between Europe and Asia provides logistical advantages. Fast shipping to European markets. Convenient time zone for business communication with Western markets. Established export infrastructure.
Competitive Advantage: Quality comparable to European production with more competitive pricing. Shorter lead times than Asian alternatives. Flexibility and service-oriented approach. English proficiency in business environment facilitates smooth communication.
Frequently Asked Questions
What is the MOQ for polo shirt manufacturing?
Our minimum order quantity is 150 pieces per color per model. This ensures efficient production while maintaining quality standards and competitive pricing. For brands ordering multiple styles, we can offer flexible arrangements.
What fabric types do you use for polo shirts?
We primarily work with pique cotton (180-220 GSM), jersey cotton (160-200 GSM), cotton-polyester blends for durability, and performance fabrics with moisture-wicking properties. Each fabric type offers different benefits for various market segments.
Can you embroider logos on polo shirts?
Yes, we specialize in polo shirt embroidery. We can place logos on the chest, sleeves, back, or collar. Our embroidery capabilities include single-color, multi-color, 3D puff embroidery, and applique with embroidery combinations.
What collar and button options are available?
We offer various collar styles including classic flat knit collars, ribbed collars, tipping stripes, and engineered collars. Button options include 2-button and 3-button plackets, branded buttons with engraving, and custom button colors matching your brand.
Do you offer women's polo shirts?
Yes, we manufacture both men's and women's polo shirts with appropriate fit adjustments, side seaming for women's styles, and sizing specific to each gender. We can develop patterns based on your fit preferences.
What printing methods do you use on polo shirts?
We provide screen printing for larger designs, DTG (direct-to-garment) for detailed prints, heat transfer for special applications, and discharge printing on dark colors. Print placements include chest, back, sleeves, and collar.
Can you add pockets to polo shirts?
Yes, we can add chest pockets in various styles including patch pockets with and without flaps, embroidered pocket edges, and interior pockets. Pocket details can be customized to match your design specifications.
What is the production timeline for polo shirt orders?
Sampling takes 7-10 days. Bulk production requires 25-35 days depending on quantity and customization level. Total timeline from sampling to shipment is approximately 6-8 weeks for new designs.
Do you offer private label services for polo shirts?
Absolutely. We provide woven neck labels, printed labels, hang tags, custom packaging, barcode labels, and size/care labels. Complete private label packages are available to establish your brand identity.
What quality control measures do you implement?
We inspect fabric quality upon arrival, verify pattern accuracy during cutting, monitor stitching quality especially on collars and plackets, check button attachment strength, inspect embroidery quality, and conduct comprehensive final inspection before packaging.